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A Digital CMOS Architecture for a Micro-Hotplate Array
一种结合CMOS技术和微加工的单片气体传感器阵列,具有数字PID温度控制和低功耗特性。
检测限低于1 ppm CO,约100 ppm CH4,采样率9.3 kHz
CMOS气体传感器微热板数字PID控制温度调制
▸创新点1:集成MOS晶体管加热器的微热板阵列(系统创新)。该设计在标准CMOS工艺中直接集成MOS晶体管作为加热元件,无需外部加热组件,实现了高达350°C的工作温度,热效率达6°C/mW,显著降低了系统复杂性和功耗。
▸创新点2:数字PID温度控制器(电路创新)。采用全数字化的PID控制算法,通过9.3 kHz采样率实现三通道独立温度调节,精度优于±1°C,相比模拟方案提升了抗干扰能力和可编程性。
▸创新点3:模块化数字架构设计(系统创新)。通过最小化模拟电路(仅保留必要信号调理),采用串行接口统一管理传感器阵列,使芯片面积缩小至5.5×4.5 mm²,同时支持电源节省模式和温度调制技术以增强气体识别能力。
▸创新点4:后CMOS微加工工艺集成(方法创新)。结合工业CMOS工艺与后处理微加工技术,在金属氧化物涂层(如SnO₂)与CMOS电路间实现可靠互连,使CO检测限低于1ppm,CH₄达100ppm,突破传统分立式传感器的性能限制。
Abstract
A monolithic gas sensor array fabricated in indus- trial CMOS technology combined with post-CMOS microma- chining is presented. The device comprises an array of three metal-oxide-coated micro-hotplates with integrated MOS tran- sistor heaters and the needed driving and signal-conditioning circuitry. Three digital PID controllers enable individual temper- ature regulation for each hotplate. The operating temperature of the SnO /50metal-oxide sensors may amount up to 350 C. A serial interface and the temperature control units have been implemented digitally. Emphasis was put on designing a modular system with the required analog circuitry reduced to a minimum. With its small overall size of 5.5 4.5 mm/50, its digital interface and its good hotplate thermal efficiency of 6 C/mW, the system represents a significant development on the way to low-cost mobile gas sensor systems. The limit of detection at constant temperatures has been assessed to be below 1 ppm for CO and approximately 100 ppm for CH /52. The mainly digital implementation with a maximum sampling rate of 9.3 kHz for all three sensors offers the advantage to apply a power-saving mode and temperature modulation techniques to enhance the analyte discrimination capability.